{"id":4510,"date":"2022-06-23T08:16:16","date_gmt":"2022-06-23T08:16:16","guid":{"rendered":"https:\/\/api-hk.com\/quality-assurance-for-household-goods-blog-limit-risk-in-your-toy-testing\/"},"modified":"2024-03-18T10:46:54","modified_gmt":"2024-03-18T10:46:54","slug":"8-steps-to-limit-risk-in-your-toy-testing-procedures","status":"publish","type":"post","link":"https:\/\/www.api-hk.com\/es\/8-steps-to-limit-risk-in-your-toy-testing-procedures\/","title":{"rendered":"8 Steps To Limit Risk in Your Toy Testing Procedures"},"content":{"rendered":"<div data-elementor-type=\"wp-post\" data-elementor-id=\"4510\" class=\"elementor elementor-4510\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-6177c06e FTA-sec1 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"6177c06e\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-f92d89f\" data-id=\"f92d89f\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-466fb8dd service-para-1 elementor-widget elementor-widget-text-editor\" data-id=\"466fb8dd\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t<style>\/*! elementor - v3.21.0 - 18-04-2024 *\/\n.elementor-widget-text-editor.elementor-drop-cap-view-stacked .elementor-drop-cap{background-color:#69727d;color:#fff}.elementor-widget-text-editor.elementor-drop-cap-view-framed .elementor-drop-cap{color:#69727d;border:3px solid;background-color:transparent}.elementor-widget-text-editor:not(.elementor-drop-cap-view-default) .elementor-drop-cap{margin-top:8px}.elementor-widget-text-editor:not(.elementor-drop-cap-view-default) .elementor-drop-cap-letter{width:1em;height:1em}.elementor-widget-text-editor .elementor-drop-cap{float:left;text-align:center;line-height:1;font-size:50px}.elementor-widget-text-editor .elementor-drop-cap-letter{display:inline-block}<\/style>\t\t\t\tProduction competitiveness has become so high in countries like China that suppliers often find ways to cut corners in order to save costs, often putting the quality and safety of your toys, and their extremely vulnerable user base, in jeopardy.\u00a0When it comes to upholding product safety and compliance, no other consumer goods product is more highly regulated than toys. However, despite stringent requirements and mandatory safety toy testing around the world, unsafe children\u2019s products continue to reach the market today.\n<p class=\"p3\">As recent as 2017, many importers of the popular \u2018fidget spinners\u2019\u00a0<span class=\"s1\">were found to be selling products<\/span>\u00a0in the US that contained alarmingly high levels of mercury and lead leading to mass product recalls and damaged brand reputations.<\/p>\nNon-compliance in the toy industry present a myriad of dangers for brands that can lead to heavy financial losses, unnecessary recalls, and a damaged reputation. It\u2019s reasons like these that quality managers constantly live in fear of quality issues with toys, but it doesn\u2019t have to be this way with strict compliance regulations and proper toy testing procedures.\n<h2>Improving Your Existing Toy Quality Assurance Processes<\/h2>\n<img decoding=\"async\" style=\"margin: 0px 15px 15px; width: 400px; float: left;\" title=\"Toy quality assurance\" src=\"https:\/\/cdn2.hubspot.net\/hubfs\/2775265\/Blog%20Image%20-%20March%202018\/Toy%20quality%20assurance.png\" alt=\"Toy quality assurance and toy testing\" width=\"400\" data-constrained=\"true\" \/>\n\nAs a quality manager who is responsible for producing toys you know that where quality is concerned the stakes are sky-high.\n\nYou need to know that toys adhere to the demands of every test they might face when being exported globally to markets with different demands.\n\nAt API, our quality inspectors and laboratories follow a comprehensive set of 8 toy quality testing steps (built through decades of experience) that helps quality managers effectively manage quality right from the outset.\n\nThis article will take a brief look at <a href=\"https:\/\/www.api-hk.com\/es\/toy-laboratory-testing-api\/\" target=\"_blank\" rel=\"noopener\">the global toy testing standards themselves<\/a>, and the step by step procedures API follows to help minimise the risk of quality issues sneaking through and danger of recalls happening, as well as protecting your supply chain and ensuring customer safety and satisfaction.\n<h2 class=\"p4\">API\u2019s 8 Step Toy Quality Assurance Process<\/h2>\n<div class=\"hs-responsive-embed hs-responsive-embed-youtube\"><iframe class=\"hs-responsive-embed-iframe\" style=\"display: block; margin-left: auto; margin-right: auto;\" src=\"\/\/www.youtube.com\/embed\/9pZHaFiGzBo\" width=\"500\" height=\"350\" allowfullscreen=\"allowfullscreen\" data-service=\"youtube\"><\/iframe><\/div>\n<p style=\"text-align: center;\"><a href=\"\/es\/how-api-successfully-supports-leading-international-toys-brands-renowned-retailers-with-toy-testing-api\/\" target=\"_blank\" rel=\"noopener\">Click here to watch our comprehensive toy testing process video<\/a><\/p>\n\n<h2>1. Preventing Mechanical Risks In The Design Stage<\/h2>\n<p class=\"p2\">Product Design Specification (PDS) serves as the guideline for understanding the various problems identified early on in the design stage. Possibilities need to be investigated and filtered through various criteria laid out in the PDS to be set forth as practical, viable solutions that require further evaluation.<\/p>\nThrough comprehensive design evaluation and hazard assessments, API help you identify potentially dangerous design features and mechanical risks from the outset, helping you save on costly redesign and engineering resources related to product modification, and more serious quality and safety issues later down the line.\n\nFurthermore, the evaluation also helps to identify all of the necessary tests that you would need to submit your product to.\n<h2>2. Preventing Toxic Risks With Raw Materials Testing<\/h2>\n<img decoding=\"async\" style=\"width: 400px; margin: 0px 15px 15px; float: right;\" title=\"Raw material testing to ensure toy quality\" src=\"https:\/\/cdn2.hubspot.net\/hubfs\/2775265\/Blog%20Image%20-%20March%202018\/Raw%20material%20testing%20to%20ensure%20toy%20quality.png\" alt=\"Raw material toy testing to ensure toy quality\" width=\"400\" data-constrained=\"true\" \/>\n\nRaw material quality control is paramount in helping to prevent product failure and ensuring a consistent level of quality that you and your customers expect.\n\nMaking sure that players in your supply chain are continuously subjected to testing of raw materials being used in your toy production, or when they decide to switch suppliers, verifies that the materials are at the level of quality you\u2019re paying for and that no toxic elements such as lead and cadmium finding their way into your finished product.\n\nComplying with chemical restrictions in raw materials laid out by the EU and US chemical content regulations such as REACH,\u00a0<a href=\"https:\/\/www.api-hk.com\/es\/quality-assurance-for-household-goods-blog\/importers-how-well-do-you-know-your-toy-safety-regulations\/\"><span class=\"s1\">EN71 and CPSIA<\/span><\/a>\u00a0starts with chemical testing.\n\nAPI\u2019s laboratories help to identify toxic elements that can aid you in defining a list of approved materials to be used in the toy production process early on, ensuring your products comply with the limits set for safe use now and into the future.\n<h2>3. Evaluating Toy Safety Before Mass-Production Through Prototype Testing<\/h2>\nThe practical solutions and tests identified in the design evaluation stage are embodied in the form of a prototype. The aesthetics, functionality, mechanical aspects, as well as the potential manufacturing issues are all considered, and these aspects need to be thoroughly tested.\n\nAPI&#8217;s technical experts are part of technical committees that discuss and write standards for toys, and can ensure you are up to date on the latest developments and discussions on regulation before new regulations are officially published.\n\nAPI\u2019s Hong Kong Laboratory is accredited by HOKLAS to perform laboratory testing for the European, American and Australasian markets.\n\nThe three main areas of testing are:\n<h2>1) \u2018Mechanical and Physical Properties\u2019<\/h2>\n<ul class=\"ul1\">\n \t<li class=\"li1\">Drop Test<\/li>\n \t<li class=\"li1\">Compression Test<\/li>\n \t<li class=\"li1\">Torque Test<\/li>\n \t<li class=\"li1\">Tension Test<\/li>\n \t<li class=\"li1\">Flexure Test<\/li>\n \t<li class=\"li1\">Bite Test<\/li>\n<\/ul>\n<h2>2) \u2018Flammability\u2019<\/h2>\n<ul>\n \t<li>Conducted on\u00a0 toys\u00a0to examine their flammability characteristics<\/li>\n<\/ul>\n<h2>3) \u2018Restricted Substances &#8211; Chemical Testing\u2019<\/h2>\n<ul class=\"ul1\">\n \t<li class=\"li1\">Lead content test<\/li>\n \t<li class=\"li1\">Cadmium content test<\/li>\n \t<li class=\"li1\">Phthalate content test<\/li>\n \t<li class=\"li1\">Other applicable chemical tests<\/li>\n<\/ul>\n<p class=\"p2\">Prototype testing helps to identify the shortcomings of initial toy design and how they will hold up in real use case scenarios.<\/p>\n<img decoding=\"async\" style=\"width: 640px; display: block; margin-left: auto; margin-right: auto;\" title=\"Toy testing\" src=\"https:\/\/cdn2.hubspot.net\/hubfs\/2775265\/Blog%20Image%20-%20March%202018\/Toy%20testing.png\" alt=\"Toy testing at a factory\" width=\"640\" data-constrained=\"true\" \/>\n<h2>Evaluate your Factory<\/h2>\nPerform a quality management audit with specific points related to toys, such as ensuring that sharp tool equipment and a broken needle policy has been used and properly calibrated. It is also important to ensure that your factory has also established traceability system for identification and tracking materials through production.\n\nThrough this testing process, API helps you to further refine the product design and remove any obstacles that may detract from the original concept by making it safer for use, and ultimately, preventing the need for costly recalls well before the products hit the production line. On top of this testing process, API are also entitled to issue certificates of conformity as a &#8216;Notified Body\u2019.\n<h2>4. Ensuring Compliance Through All Inclusive Compliance Software<\/h2>\n<p class=\"p2\">Whether your brand is directly or indirectly affected by Directive 2009\/48\/EC, it is of vital importance to ensure the collection and gathering of all the necessary technical documentation needed from your manufacturer to demonstrate the conformity of the product to the applicable requirements of the TSD.<\/p>\nIt is up to your product manufacturer to draw up this technical documentation, or request it from relevant parties, and keep it and the EC declaration of conformity for a period of 10 years after the toy has been placed on the market.\n\nIt is up to you as the importer to ensure that the manufacturer fulfills this duty, that the toy bears the required conformity marking, and is accompanied by the required technical documents. These documents must be made available to national surveillance authorities upon request for the same period of time to demonstrate conformity of the toy.\n\nTechnical documentation to be drawn up and collected must be presented in one of the official languages in the EU and shall include:\n\n1. Description of the design and manufacture\n2. List of components and materials\n3. Safety data sheets\n4. Safety assessments\n5. Conformity assessment procedure\n6. EC declaration of conformity\n7. Addresses of manufacture and storage\n8. Documents submitted to a Notified Body\n9. Test reports\n10. Conformity of series production details\n11. EC-type examination details\n12. Conformity of series production details\n\nToday, many manufacturers, importers and retailers are still operating on outdated systems like collecting multiple spreadsheets and files, leading to unreliable data and outdated documentation, which creates an almost insurmountable task of trying to accurately trace and maintain the information for each product reference.\n\nAPI\u2019s Technical Compliance File (TCF) solution is a one process procedure that consists of <a href=\"https:\/\/www.api-hk.com\/es\/quality-assurance-for-household-goods-blog\/video-what-is-a-technical-compliance-file-tcf-and-why-you-need-one\/\"><span class=\"s1\">5 steps to ensure total product compliance<\/span><\/a>:\n\n1. Expert intervention to define the scope of compliance\n2. Document collection\n3. Document review\n4. TCF report issuance\n5. Record keeping and database integration (all available online 24\/7)\n<div class=\"hs-responsive-embed hs-responsive-embed-youtube\"><iframe class=\"hs-responsive-embed-iframe\" style=\"display: block; margin-left: auto; margin-right: auto;\" src=\"\/\/www.youtube.com\/embed\/A11I1f3Qpco\" width=\"500\" height=\"350\" allowfullscreen=\"allowfullscreen\" data-service=\"youtube\"><\/iframe><\/div>\nA solution like this promises increased visibility and transparency into your supply chain that will prove invaluable to optimizing your current quality systems, allowing you the time to mitigate any potential quality risks as and when they become apparent.\n<h2>5. Monitoring Production Consistency With DUPRO\/Inline Inspection<\/h2>\n<p class=\"p2\">The production line is inspected when at least 25% of the order has been completed. The DUPRO verifies that initial discrepancies found out during an Initial Production Check (IPC) have been rectified.<\/p>\nEach stage of the assembly process will be analysed and samples of the goods in progress will be collected and checked. This means that any impending problem can be identified on-site and addressed at the very stage where it is occurring.\n\nBy <a href=\"https:\/\/www.api-hk.com\/es\/quality-assurance-for-household-goods-blog\/is-dupro-the-key-to-improved-product-quality-in-childrens-toys\/\"><span class=\"s1\">checking unfinished products during production<\/span><\/a> and assessing if AQL standards are being met, API assures that corrective actions can be taken in order to assure the quality of your toys moving forward.\n<h2>6. Checking and Classifying Non-Conformities Right Before Shipping<\/h2>\nAPI conduct both <a href=\"https:\/\/www.api-hk.com\/es\/solutions\/quality-inspection-solutions\/final-random-inspection-for-household-goods\/\"><span class=\"s1\">Final Random Inspections<\/span><\/a> and Loading Check inspections to ensure your products conform and that they are being shipped in a safe and secure manner.\n<h2>Inspecci\u00f3n aleatoria final<\/h2>\nA FRI (Final Random Inspection) is basically an acceptance sampling inspection performed prior to shipment. The Sampling is derived from the inspection level requested in accordance with MIL-STD-105E (ISO2859-1). API is also certified HKIAS which endorses third-party inspection based on an in-house procedure.\n\nThe sampled goods are then checked piece by piece and the non-conformities found, if any, will be classified into three categories (critical, major and minor).\n\nThe selection of an AQL (Acceptable Quality Level) per type of non-conformities will determine the acceptance or rejection of the goods.\n<h2>Sample Collection For Lab Testing<\/h2>\nProducts randomly picked from mass production for pre-shipment testing which can occur in DuPro or FRI. The test checks the alignment of product quality from mass production and pre-production.\n<h2>Pre-shipment Testing<\/h2>\nThe aim of pre-shipment testing is to verify the consistency of the production quality with a focus on critical aspects of the toys, without having to perform the full test again.\nAPI provides tailor-made testing solutions based on client requirements to ensure quality is maintained at this stage of the process.\n\n<img decoding=\"async\" style=\"width: 400px; margin: 0px 0px 10px 30px; float: right;\" title=\"Loading check inspections to ensure toy quality\" src=\"https:\/\/cdn2.hubspot.net\/hubfs\/2775265\/Blog%20Image%20-%20March%202018\/Loading%20check%20inspections%20to%20ensure%20toy%20quality.png\" alt=\"Loading check inspections to ensure toy quality\" width=\"400\" data-constrained=\"true\" \/>\n<h2>Loading Check Inspections<\/h2>\nThe loading check serves as a way to control container quantity and to adequately manage stuffing arrangement.\nAPI performs inspections of packed goods as they are being loaded into the shipping container to ensure the correct products are loaded, in a secure and safe manner.\n<h2>7. Taking Quality Assurance Full Cycle With Reorders and Random Sampling<\/h2>\nSample collection for testing during the reorder process is a concept of a highly effective continuous quality improvement monitoring program, helping you determine the frequency of testing per supplier performance.\nThis policy sends a clear message to suppliers that you\u2019re watching their product quality closely, and that any unauthorized product\/material change is strictly prohibited, and at the same time encourages them to improve.\n<h2>8. Business Intelligence Tools<\/h2>\n<p class=\"p2\">In order to the determine the frequency of sampling per factory, you\u2019ll need a comprehensive vendor scorecard. API have developed its own platform for you that records quality data of each factory\u2019s test and defect levels during inspection.<\/p>\nIt also provides you with a comprehensive data analysis on factory performance across your own suppliers and across others in our database that you may not currently be working with. The database record does not simply include just the pass or failure of the product test\/ inspection, but also a record and classification of each defect.\n\nThrough this database we\u2019re able to point out top defects recorded per factory and compare your own suppliers against others in the industry.\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-11b6ed9 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"11b6ed9\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-bda98bb\" data-id=\"bda98bb\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-21c88d1 elementor-widget elementor-widget-shortcode\" data-id=\"21c88d1\" data-element_type=\"widget\" data-widget_type=\"shortcode.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<div class=\"elementor-shortcode\"><a href='mailto:info@api-hk.com' class='blog_contact'>Contacte con nosotros<\/a><\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"<p>Production competitiveness has become so high in countries like China that suppliers often find ways to cut corners in order to save costs, often putting the quality and safety of your toys, and their extremely vulnerable user base, in jeopardy.\u00a0When it comes to upholding product safety and compliance, no other consumer goods product is more [&hellip;]<\/p>","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"elementor_header_footer","format":"standard","meta":{"footnotes":""},"categories":[1],"tags":[11,15,16],"class_list":["post-4510","post","type-post","status-publish","format-standard","hentry","category-blogs","tag-compliance","tag-testing","tag-toys"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v22.5 (Yoast SEO v22.5) - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>8 Steps To Limit Risk in Your Toy Testing Procedures<\/title>\n<meta name=\"description\" content=\"Take a look at the global toy testing standards, and the step by step procedures API follows to help minimise the risk of quality issues.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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